Yard Machines Y60 Operations Instructions Page 565
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TM 10-3930-647-14&P
SUPPLEMENTAL OPERATING, MAINTENANCE
AND REPAIR PARTS INSTRUCTIONS
FOR
TRUCK, LIFT, FORK, PNEUMATIC TIRE
GASOLINE ENGINE DRIVEN, 4,000-LB.,
144-INCH LIFT,
CLARK MODEL C500Y45
(NSN 3930-01-085-3767)
MHE
Paragraph
Page
S
ECTION
I.
GENERAL
Purpose
.......................................................
Scope
............................................................
Description.
...................................................
Operationalconcept
.............................................
Procurement status.
..............................................
Personnel and training
.................................................
Logistics assistance.
................................................
Warranty.. ......................................................
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
5
5
5
5
5
5
5
5
7
S
ECTION
II.
MAINTENANCE
Maintenance concept. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance allocation chart (MAC)
Maintenance expenditure limits (MEL)
Reliability and maintainability (RAM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equipment improvement recommendations (EIR)
Equipment serviceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shipment and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Destruction to deny enemy use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Basic issue items list (BIIL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special tools and equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance and operating supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance forms and records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance of new vehicle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventive maintenance checks and services (PMCS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
2-13
7
7
7
7
7
7
7
8
8
8
8
8
S
ECTION
III. REPAIR PARTS SUPPLY
General
........................................................................
Prescribed load list (PLL)
...........................................................
Authorized stockage list (ASL).
............................................
Requisitioning repair parts.
..............................................
Submitting requisitions
.................................................
9
9
9
9
9
APPENDIX A.
SPECIAL NOTES AND CORRECTIONS.
.............................................
B.
WARRANTY GUIDELINES
..............................................
C.
MAC
......................................................................
D.
MELCHART
..................................................................
3-1
3-2
3-3
3-4
3-5
A-1
B-1
C-1
D-1
1
- TM 10-3930-647-14&P 1
- NSN 3930-01-085-3767 11
- ForkliftTruck 17
- C500-Y45 17
- Engineering 18
- DATA SHEET 36 18
- Standards 18
- SECTION II 43
- PREPARATION FOR USE 43
- Figure 4-35. Bleeder Jar 81
- AND FUSES 106
- FIGURE 4-75 107
- Plate 9863 113
- Plate 9864 114
- Plate 9865 115
- TRANSMISSION IS IN NEUTRAL 118
- ONTINUED 120
- ROLLER ADJUSTMENT CHECK 132
- PROBABLE CAUSE 139
- 1. ENGINE (Continued) 141
- 2. FUEL SYSTEM 149
- BATTERY, LIGHTS AND HORN 153
- SECTION V 161
- 55. GENERAL INSPECTION 162
- 5-6. GENERAL REPAIR 163
- 5-7. GENERAL REASSEMBLY 164
- 5-8. REPAIR WELDING. CAUTION 165
- 5-14. PREINSPECTION 165
- 5-15. SAFETY 166
- 5-16. FIRE PROTECTION 166
- 5-17. VENTILATION 166
- 5-18. FILLER METALS 166
- 5-19. PREPARATION 168
- 5-20. WELDING 170
- 5-21. INSPECTION 171
- Figure 5-6. Sheet Metal 172
- 5-22. INDEMNITY 172
- Figure 5-7. Engine Mounts 173
- 5-23. ENGINE 173
- WEAR LIMITS 175
- 5-26. ENGINE 178
- 5-27. CYLINDER 178
- Figure 5-13. Pushrod Removal 179
- LEGEND FIGURE 5-15 180
- Figure 5-16. Valve Removal 182
- 5-32. VALVE SEAT REFACING 185
- AND REPLACEMENT 185
- Figure 5-27. Driving Out Seat 186
- 5-36. WATER PUMP REMOVAL 188
- 5-38. REASSEMBLY 189
- 5-39. INSTALLATION 189
- REMOVAL 190
- Figure 5-40. Camshaft Removal 192
- INSTALLATION 193
- Figure 5-43. Gear Timing 194
- Figure 5-44. Oil Pan 195
- AND CRANKSHAFT REMOVAL 195
- Figure 5-48. Flywheel Removal 196
- Figure 5-48C 198
- Figure 5-51. Piston Removal 199
- Figure 5-58. Filing Ring Gap 201
- 5-44. CONNECTING ROD BEARING 202
- REPLACEMENT 202
- 5-47. FLYWHEEL RUNOUT CHECK 204
- Figure 5-83. Fuel Pump 235
- Plate 10244 250
- Output Shaft Assembly 250
- Plate 8039 258
- Clutch Pack Assembly 258
- Plate 10242 260
- Intermediate Shaft Assembly 260
- FIGURE 5-131 297
- FIG 5-133 303
- FIG. 5-160 325
- Figure 5-146. Lift Cylinder 335
- Figure 5-148. “V” Packings 336
- Figure 5-149 337
- “V” Packing Removal 337
- WITH 6-ROLLER CARRIAGES 343
- WORK SAFELY 345
- LATCH OPERATION 345
- INTERMEDIATE RAILS 346
- CARRIAGE CHAINS 349
- CHECKING ROLL PATTERNS 350
- HYDRAULIC CYLINDER AND SEALS 351
- UPRIGHT RACKING 352
- For adjustment procedures 352
- ... refer to the INDEX for 352
- Fig. 16192 355
- Fig. 16193 355
- Fig. 16194 355
- Fig. 16195 355
- REMOVE THE CARRIAGE 358
- Change 1 358
- Fig 13010 382
- BLOCK INNER AND INTERMEDIATE 404
- RAILS WHEN WORKING ON THE 404
- UPRIGHT 404
- Trouble-shooting 427
- NEW PUMP 474
- TRANSMISSION MOUNTING PARTS 486
- Page 7-60 is rescinded 503
- Page 7-63 is rescinded 506
- START -1-4560 536
- END - AND ABOVE 536
- OVERHEAD GUARD 548
- Change 1 INDEX 1 559
- PPENDIX A 565
- MAINTENANCE 571
- APPENDIX B 577
- WARRANTY GUIDELINES 577
- Change 1 C-5 583
- D-1/(D-2 blank) 589
- APPENDIX H 603
- DISTRIBUTION CODES 603
- CHE PARTS (NSN) 605
- CHE PARTS (NON-NSN) 607
- APPENDIX K 609
- TA 1126335 611
- MHE/CCE (NON-NSN) (MANUAL) 613
- 049900-002 629
- This fine document 630
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