Yard Machines Y60 Operations Instructions Page 149
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TABLE 4. TROUBLESHOOTING GUIDE (Continued)
TROUBLE
PROBABLE CAUSE
REMEDY
2. FUEL SYSTEM
Fuel does not reach
carburetor
No fuel in fuel tank
Fuel pump inoperative
Fuel line air leak between tank
and fuel pump
Fill fuel tank.
Replace pump.
Repair or replace line.
Fuel reaches carburetor,
but does not reach
cylinders
Fuel line clogged
Fuel tank cap vent clogged
Choke does not close
Fuel passage in carburetor
clogged
Disconnect and blow out lines.
Clean vent.
Free-up and lubricate, inspect for
proper operation.
Clean or replace carburetor.
Carburetor float valve stuck
closed
Report to designated authority.
High fuel consumption
Lubricant in power train too
heavy
Use correct lubricant.
Incorrect adjustment of
carburetor
Adjust carburetor.
Vehicle overloaded
Reduce loads to specified maximum
capacity.
Low fuel pressure
Tight brakes
Adjust brakes.
Air leak in fuel lines
Tighten connections, repair lines if
damaged.
Fuel pump defective, diaphragm
Replace fuel pump.
broken; valves leaking, linkage
worn
Engine idles too fast
Fuel lines clogged
Improper carburetor throttle
stop adjustment.
Carburetor control sticking
Clean or replace lines.
Adjust throttle stop screw.
Free-up and lubricate control.
4-77
- TM 10-3930-647-14&P 1
- NSN 3930-01-085-3767 11
- ForkliftTruck 17
- C500-Y45 17
- Engineering 18
- DATA SHEET 36 18
- Standards 18
- SECTION II 43
- PREPARATION FOR USE 43
- Figure 4-35. Bleeder Jar 81
- AND FUSES 106
- FIGURE 4-75 107
- Plate 9863 113
- Plate 9864 114
- Plate 9865 115
- TRANSMISSION IS IN NEUTRAL 118
- ONTINUED 120
- ROLLER ADJUSTMENT CHECK 132
- PROBABLE CAUSE 139
- 1. ENGINE (Continued) 141
- 2. FUEL SYSTEM 149
- BATTERY, LIGHTS AND HORN 153
- SECTION V 161
- 55. GENERAL INSPECTION 162
- 5-6. GENERAL REPAIR 163
- 5-7. GENERAL REASSEMBLY 164
- 5-8. REPAIR WELDING. CAUTION 165
- 5-14. PREINSPECTION 165
- 5-15. SAFETY 166
- 5-16. FIRE PROTECTION 166
- 5-17. VENTILATION 166
- 5-18. FILLER METALS 166
- 5-19. PREPARATION 168
- 5-20. WELDING 170
- 5-21. INSPECTION 171
- Figure 5-6. Sheet Metal 172
- 5-22. INDEMNITY 172
- Figure 5-7. Engine Mounts 173
- 5-23. ENGINE 173
- WEAR LIMITS 175
- 5-26. ENGINE 178
- 5-27. CYLINDER 178
- Figure 5-13. Pushrod Removal 179
- LEGEND FIGURE 5-15 180
- Figure 5-16. Valve Removal 182
- 5-32. VALVE SEAT REFACING 185
- AND REPLACEMENT 185
- Figure 5-27. Driving Out Seat 186
- 5-36. WATER PUMP REMOVAL 188
- 5-38. REASSEMBLY 189
- 5-39. INSTALLATION 189
- REMOVAL 190
- Figure 5-40. Camshaft Removal 192
- INSTALLATION 193
- Figure 5-43. Gear Timing 194
- Figure 5-44. Oil Pan 195
- AND CRANKSHAFT REMOVAL 195
- Figure 5-48. Flywheel Removal 196
- Figure 5-48C 198
- Figure 5-51. Piston Removal 199
- Figure 5-58. Filing Ring Gap 201
- 5-44. CONNECTING ROD BEARING 202
- REPLACEMENT 202
- 5-47. FLYWHEEL RUNOUT CHECK 204
- Figure 5-83. Fuel Pump 235
- Plate 10244 250
- Output Shaft Assembly 250
- Plate 8039 258
- Clutch Pack Assembly 258
- Plate 10242 260
- Intermediate Shaft Assembly 260
- FIGURE 5-131 297
- FIG 5-133 303
- FIG. 5-160 325
- Figure 5-146. Lift Cylinder 335
- Figure 5-148. “V” Packings 336
- Figure 5-149 337
- “V” Packing Removal 337
- WITH 6-ROLLER CARRIAGES 343
- WORK SAFELY 345
- LATCH OPERATION 345
- INTERMEDIATE RAILS 346
- CARRIAGE CHAINS 349
- CHECKING ROLL PATTERNS 350
- HYDRAULIC CYLINDER AND SEALS 351
- UPRIGHT RACKING 352
- For adjustment procedures 352
- ... refer to the INDEX for 352
- Fig. 16192 355
- Fig. 16193 355
- Fig. 16194 355
- Fig. 16195 355
- REMOVE THE CARRIAGE 358
- Change 1 358
- Fig 13010 382
- BLOCK INNER AND INTERMEDIATE 404
- RAILS WHEN WORKING ON THE 404
- UPRIGHT 404
- Trouble-shooting 427
- NEW PUMP 474
- TRANSMISSION MOUNTING PARTS 486
- Page 7-60 is rescinded 503
- Page 7-63 is rescinded 506
- START -1-4560 536
- END - AND ABOVE 536
- OVERHEAD GUARD 548
- Change 1 INDEX 1 559
- PPENDIX A 565
- MAINTENANCE 571
- APPENDIX B 577
- WARRANTY GUIDELINES 577
- Change 1 C-5 583
- D-1/(D-2 blank) 589
- APPENDIX H 603
- DISTRIBUTION CODES 603
- CHE PARTS (NSN) 605
- CHE PARTS (NON-NSN) 607
- APPENDIX K 609
- TA 1126335 611
- MHE/CCE (NON-NSN) (MANUAL) 613
- 049900-002 629
- This fine document 630
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