Yard Machines Y60 Operations Instructions Page 202
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- Table of contents
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Figure 5-62. Flywheel Housing Installation
Figure 5-61. Checking Rod Alignment
5-44. CONNECTING ROD BEARING
REPLACEMENT.
a. Connecting rod bearings must be inspected
according to figure 5-50, and bearings evidencing
any abnormal condition must be replaced.
b. The connecting rod bushing (wrist pin
bushing) should be checked for wear internally and
also for good fit in the rod eye.
c. If the bushing requires replacement, it should
be pressed out of the rod as shown in figure 5-60,
and the new bushing installed in a similar manner.
d. Ream the new bushing to size (see Table 5)
after installation.
e. Connect rod alignment should be checked in a
fixture such as that shown in figure 5-61. Do not
attempt to straighten a bent rod, it must be
replaced.
5-38
5-45. CR.ANKSHAFT INSTALLATION.
a. Prior to crankshaft installation, install all valve
lifters in the bores from which they were originally
removed. Lifters should be dipped in clean engine
oil before installing.
b. Install crankshaft and gear assembly, using
new bearings.
c. If new crankshaft gear is to be installed, heat
the gear to a maximum of 400°F, and using tongs
and asbestos gloves, install gear on crankshaft,
making sure that keyway is properly positioned.
d. Torque all bearing caps to specifications and
check bearing clearances.
e. Check to see that crankshaft rotates freely.
f. Install the rear main seal. Lightly coat the steel
edge of the seal (flywheel side) with non-hardening
Permatex.
g. The small side of the steel lip must be installed
toward the engine side and the oil seal must be
installed l/32 inch below machined surface on
engine side of flywheel housing.
h. Install flywheel housing. Install new O-ring
seal on flywheel housing, with vulcanized joint
toward top of engine.
- TM 10-3930-647-14&P 1
- NSN 3930-01-085-3767 11
- ForkliftTruck 17
- C500-Y45 17
- Engineering 18
- DATA SHEET 36 18
- Standards 18
- SECTION II 43
- PREPARATION FOR USE 43
- Figure 4-35. Bleeder Jar 81
- AND FUSES 106
- FIGURE 4-75 107
- Plate 9863 113
- Plate 9864 114
- Plate 9865 115
- TRANSMISSION IS IN NEUTRAL 118
- ONTINUED 120
- ROLLER ADJUSTMENT CHECK 132
- PROBABLE CAUSE 139
- 1. ENGINE (Continued) 141
- 2. FUEL SYSTEM 149
- BATTERY, LIGHTS AND HORN 153
- SECTION V 161
- 55. GENERAL INSPECTION 162
- 5-6. GENERAL REPAIR 163
- 5-7. GENERAL REASSEMBLY 164
- 5-8. REPAIR WELDING. CAUTION 165
- 5-14. PREINSPECTION 165
- 5-15. SAFETY 166
- 5-16. FIRE PROTECTION 166
- 5-17. VENTILATION 166
- 5-18. FILLER METALS 166
- 5-19. PREPARATION 168
- 5-20. WELDING 170
- 5-21. INSPECTION 171
- Figure 5-6. Sheet Metal 172
- 5-22. INDEMNITY 172
- Figure 5-7. Engine Mounts 173
- 5-23. ENGINE 173
- WEAR LIMITS 175
- 5-26. ENGINE 178
- 5-27. CYLINDER 178
- Figure 5-13. Pushrod Removal 179
- LEGEND FIGURE 5-15 180
- Figure 5-16. Valve Removal 182
- 5-32. VALVE SEAT REFACING 185
- AND REPLACEMENT 185
- Figure 5-27. Driving Out Seat 186
- 5-36. WATER PUMP REMOVAL 188
- 5-38. REASSEMBLY 189
- 5-39. INSTALLATION 189
- REMOVAL 190
- Figure 5-40. Camshaft Removal 192
- INSTALLATION 193
- Figure 5-43. Gear Timing 194
- Figure 5-44. Oil Pan 195
- AND CRANKSHAFT REMOVAL 195
- Figure 5-48. Flywheel Removal 196
- Figure 5-48C 198
- Figure 5-51. Piston Removal 199
- Figure 5-58. Filing Ring Gap 201
- 5-44. CONNECTING ROD BEARING 202
- REPLACEMENT 202
- 5-47. FLYWHEEL RUNOUT CHECK 204
- Figure 5-83. Fuel Pump 235
- Plate 10244 250
- Output Shaft Assembly 250
- Plate 8039 258
- Clutch Pack Assembly 258
- Plate 10242 260
- Intermediate Shaft Assembly 260
- FIGURE 5-131 297
- FIG 5-133 303
- FIG. 5-160 325
- Figure 5-146. Lift Cylinder 335
- Figure 5-148. “V” Packings 336
- Figure 5-149 337
- “V” Packing Removal 337
- WITH 6-ROLLER CARRIAGES 343
- WORK SAFELY 345
- LATCH OPERATION 345
- INTERMEDIATE RAILS 346
- CARRIAGE CHAINS 349
- CHECKING ROLL PATTERNS 350
- HYDRAULIC CYLINDER AND SEALS 351
- UPRIGHT RACKING 352
- For adjustment procedures 352
- ... refer to the INDEX for 352
- Fig. 16192 355
- Fig. 16193 355
- Fig. 16194 355
- Fig. 16195 355
- REMOVE THE CARRIAGE 358
- Change 1 358
- Fig 13010 382
- BLOCK INNER AND INTERMEDIATE 404
- RAILS WHEN WORKING ON THE 404
- UPRIGHT 404
- Trouble-shooting 427
- NEW PUMP 474
- TRANSMISSION MOUNTING PARTS 486
- Page 7-60 is rescinded 503
- Page 7-63 is rescinded 506
- START -1-4560 536
- END - AND ABOVE 536
- OVERHEAD GUARD 548
- Change 1 INDEX 1 559
- PPENDIX A 565
- MAINTENANCE 571
- APPENDIX B 577
- WARRANTY GUIDELINES 577
- Change 1 C-5 583
- D-1/(D-2 blank) 589
- APPENDIX H 603
- DISTRIBUTION CODES 603
- CHE PARTS (NSN) 605
- CHE PARTS (NON-NSN) 607
- APPENDIX K 609
- TA 1126335 611
- MHE/CCE (NON-NSN) (MANUAL) 613
- 049900-002 629
- This fine document 630
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